PCB Assembly & Box Build

Professional PCB Assembly | One-stop Service for SMT Assembly, PCB Fabrication & Box Build Assembly

Overview:We provide professional PCB assembly and complete box build services, covering SMT and through-hole soldering, component procurement, functional testing, and final assembly into ready-to-ship products. With strict quality control and compliance to ISO 9001, RoHS, REACH and IPC-A-610 standards, we deliver reliable, turnkey solutions for projects of all sizes, from prototypes to mass production worldwide.

What is PCB Assembly?

PCB assembly refers to soldering, component mounting and assembly processing on printed circuit boards, including pure SMT mounting, mixed assembly and full box build assembly, which is the core process of electronic product production.

Key Industries

  • Automotive
  • Medical Devices
  • Industrial Equipment
  • Consumer Electronics
  • Home Appliances
  • Communications
  • Beauty & Cosmetics
  • Computer Peripherals
  • Precision Instruments
  • General Equipment

Main Assembly Service

PCB SMT Assembly

Focus on SMD component soldering & mounting, high density, high precision and large production capacity

Prototype PCB Assembly

Fast customized prototype assembly, support small batch trial production for product solution verification

PCB Turnkey Assembly

One-stop full-process service, from component sourcing and PCB fabrication to final assembly, providing you with a hassle-free complete solution.

PCB Board Assembly

Standard single/double/multi-layer circuit board bulk assembly with mature technology and stable quality

Box Build Assembly

Support enclosure assembly, cable connection, firmware programming and finished product integration after PCB assembly

Cooperation Mode

Client-supplied components, PCB assembly only

You provide all components; we handle only the assembly and soldering process

Factory-sourced components + PCB fabrication + full assembly

We take care of component sourcing, PCB manufacturing, and complete assembly.

Full turnkey OEM service, from design to finished goods

One-stop solution covering design, PCB production, assembly, and final product delivery.

PCB Materials & Components

PCB Materials

  • FR-4 (Most widely used, high insulation, ideal for general electronics)
  • Rogers (High-frequency performance, suitable for communication and aerospace products)
  • Aluminum-based PCB (Excellent thermal conductivity, ideal for LED and automotive electronics)
  • Flexible PCB (High flexibility, suitable for wearables and medical devices)

Components (One-Stop Sourcing)

  • Passive components: Resistors, capacitors, inductors
  • Active components: Chips, integrated circuits, transistors, diodes
  • Connectors: Pin headers, USB connectors, board-to-board connectors
  • Other components: Switches, LEDs, sensors (Custom component sourcing available)

PCB Surface Finishing

Anti-corrosion & Conductive Type

Immersion Gold: Excellent conductivity and oxidation resistance, ideal for high-frequency precision circuits

Hot Air Solder Leveling: Superior solderability, widely applied in regular mass production

Immersion Silver: Stable signal transmission, suitable for high-frequency communication boards

OSP: Cost-effective, moisture and rust proof, common for consumer electronic boards

Special Processing Type

Copper Plating: Thicken conductive layer to improve current carrying capacity

Black Oxide: Optimize heat dissipation, match heat dissipation components

Protective Coating Type

Conformal Coating: Waterproof, dustproof and anti-corrosive, applied for outdoor and industrial equipment

Strict Quality Control Process

Component Inspection

All incoming components are inspected (visual, performance, authenticity) to ensure they meet required standards.

SMT Assembly Control

Strict control of stencil alignment, solder paste printing, and component placement to guarantee assembly precision.

Reflow Soldering Control

Optimized soldering temperature profiles to avoid defects such as cold joints and short circuits.

Testing & Inspection

AOI (surface inspection), X-ray (BGA inspection), and functional testing are performed to eliminate defective units.

Final Inspection & Packaging

Completed PCBA assemblies undergo full inspection before being sealed in anti-static packaging to prevent damage during transit.

PCB Assembly Cost & PCB Board Price

  • Transparent, project-based pricing
     
    Your cost is determined by clear factors: board layers, base material, dimensions, surface finish, component complexity, and order volume. No hidden fees.
  • Cost efficiency at every stage
     
    Prototypes and small batches include setup and engineering costs, while larger volumes benefit from optimized processes and economies of scale, delivering lower unit prices.
  • Free expert evaluation & accurate quotes
     
    We provide complimentary BOM verification, design reviews, and detailed quotations based on your Gerber files and specifications, so you know exactly what you’re paying for.

Small & Large Volume Custom Solutions

  • Prototype: 1-200pcs, for R&D verification and quick sample testing
  • Small batch: 200-2000pcs, cross-border sales and customized components
  • Medium batch: 2000-10000pcs, regular mass production with stable quality
  • Mass order: Above 10000pcs, long-term contract manufacturing with optimal cost

Lead Time & Cooperation Rule

  • Drawing review & quotation calculation: 1 working day
  • Single/double layer PCB prototype: 2-3 working days
  • Multi-layer precision PCB sample: 3-5 working days
  • SMT prototype assembly: 3-5 working days
  • Small batch PCB assembly: 6-9 working days
  • Medium batch production: 9-14 working days
  • Mass box build assembly: 14-22 working days
  • Rush order available to shorten delivery time on request

PCB Assembly Line

Equipped with full-automatic high-speed SMT assembly lines, intelligent DIP lines, box build lines and professional testing workshops, support stable mass assembly for all kinds of precision circuit boards.

PCB Design Steps PCB

  • Customer requirement confirmation
  • Schematic diagram drawing
  • PCB layout design
  • Component arrangement & wiring
  • Design verification & DFM check
  • Gerber file output

PCB Manufacturing Process PCB

  • Raw material cutting
  • Inner layer etching
  • Layer lamination
  • Drilling & hole plating
  • Outer circuit production
  • Solder mask printing
  • Surface finish processing
  • Shape cutting & quality test

PCB Assembly Process

  • Solder paste printing
  • SMT component placement
  • Reflow soldering
  • DIP through-hole insertion
  • Wave soldering
  • AOI inspection
  • Board cleaning
  • Functional test & packaging

Frequently Asked Questions

We support 2 to 8-layer PCBs, with component sizes ranging from 01005 (minimum) to QFP, BGA, DIP, etc., covering the requirements of most electronic products.

We cooperate with authorized component suppliers and conduct strict inspections (visual, performance, authenticity) on all incoming parts to avoid counterfeit products.

we support low-volume prototype assembly (even 1 unit) with fast delivery (1-3 days) to help you validate product designs.

We use AOI testing (surface inspection), X-ray testing (for BGA components), and functional testing to ensure the quality of each PCB assembly.

立即开启您的印刷电路板组装项目吧!

Reliable China PCB Assembly Manufacturer

Full-link service from PCB design & fabrication, SMT assembly to box build assembly

Support prototype, small/medium/mass customization, transparent quotation & on-time delivery

PCB Assemblies

SMD resistors, SMD capacitors, IC chips, diodes, transistors, connectors, transformers, sensors, power modules, cable terminals and full-range electronic accessories

医疗设备行业
用于医疗显示器、手术器械和可穿戴医疗设备的印刷电路板组装

案例片段:用于医疗传感器的精密印刷电路板组装,符合 ISO 13485 标准,采用生物相容性组件。

工业设备行业
用于工业控制面板、传感器和自动化设备的印刷电路板组装

案例片段:适用于工业控制印刷电路板的混合 SMT/THT 组装方式,能在恶劣环境中保持稳定性能。

消费电子行业
智能手机、平板电脑、耳机、充电宝、智能穿戴设备的印刷电路板组装

案例片段:用于无线耳机印刷电路板的定制表面贴装技术组装,每月 10 万件,通过了 RoHS 认证。

汽车电子行业
用于汽车传感器、控制模块和信息娱乐系统的印刷电路板组装

案例片段:适用于汽车发动机控制模块的耐高温印刷电路板组件,符合 IATF 16949 标准。